Automatic BGA Rework Station | DEZ-R880A

The DEZ-R880A Automatic BGA Rework Station is designed for controlled removal and replacement of BGA, QFN, CSP, POP, QFP, LED and Micro-SMD components.

It combines seven-axis electric motion, 1080P optical alignment, servo-controlled component placement and three independently controlled heating zones.

Compared with a conventional semi-automatic rework station, the DEZ-R880A reduces manual movement during alignment, heating and placement. This improves process repeatability when repairing large PCB assemblies, large BGA packages or multiple product batches.

The machine supports PCBs up to 710 × 490 mm and components from 0.5 × 0.5 mm to 120 × 120 mm.

Parameter Specification
PCB Size 6 × 6–710 × 490 mm
Component Size 0.5 × 0.5–120 × 120 mm
Placement Accuracy ±0.01 mm
Heating System Upper hot air + lower hot air + infrared preheating
Total Heating Power 8,400 W
Temperature Accuracy Up to ±1°C
Optical Alignment 1080P CCD
Motion Control Seven-axis electric control with 360° component rotation
Power Supply AC 220 V or 380 V, 50/60 Hz
Machine Dimensions 1,160 × 1,080 × 1,100 mm
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Reduce Operator-Dependent BGA Rework

BGA rework becomes inconsistent when every movement depends on the operator manually adjusting the PCB, optical system, heater and component.

Small differences in position, angle, placement pressure or heating time can produce different results between two otherwise identical repairs.

The DEZ-R880A replaces many of these manual adjustments with electrically controlled movement. This is particularly useful when a factory repairs:

  • Repeated batches of the same PCBA
  • Large BGA packages
  • Multiple components on one assembly
  • Large or heavy multilayer boards
  • High-value production rejects
  • Products requiring recorded process parameters

Applications of the Automatic BGA Rework Station

Large BGA Removal and Replacement

Remove and replace processors, FPGAs, controllers, memory devices and other large BGA packages using controlled heating and servo placement.

Large PCB Assembly Rework

Repair telecommunications, server, industrial and automotive assemblies that exceed the working area of smaller benchtop rework stations.

Multiple-Component Rework

Move the heating and optical systems between several repair positions without repeatedly removing the PCB from its fixture.

QFN, CSP and POP Rework

Align and replace fine-pitch bottom-terminated packages that cannot be positioned accurately through external visual inspection.

Micro-SMD and LED Placement

Process compatible small components using high-resolution optical alignment and servo-controlled placement.

Production Defect Recovery

Recover PCBAs rejected during AOI, X-ray, electrical or functional testing and return acceptable boards to production.

Engineering Changes and NPI

Replace components during prototype development, design modifications and new-product introduction without manufacturing another complete assembly.
Large Scale Mobile Heating System

Reduce Warpage and Thermal Stress

Large PCBs, thick copper layers and heavy ground planes absorb heat unevenly.

When the repair area heats much faster than the surrounding board, the PCB may bend or twist. This can affect the target component and nearby solder joints.

The R880A’s high-power infrared preheater distributes heat across a larger area before the local solder reaches reflow temperature. Controlled preheating helps:

  • Reduce temperature differences across the board
  • Limit PCB deformation
  • Reduce stress on pads and internal layers
  • Improve solder-joint consistency
  • Protect nearby components from excessive local heat
  • Support large BGA and power-device packages

The temperature profile can be adjusted according to PCB thickness, copper distribution, package size and solder alloy.

BGA Rework Station R880A Technical Specifications

ParameterSpecification
ModelDEZ-R880A
Equipment typeAutomatic high-precision optical BGA rework station
PCB size6 × 6–710 × 490 mm
Component size0.5 × 0.5–120 × 120 mm
Applicable packagesBGA, CSP, POP, QFN, QFP, LED and Micro-SMD
Mounting accuracyListed ±0.01 mm
Component rotation360° electric rotation
Motion controlDual joystick and seven-axis electric motion
PositioningV-groove fixture and laser red-dot positioning
Optical system1080P high-definition CCD alignment
Heating systemUpper hot air, lower hot air and infrared preheating
Upper heater1,600 W
Lower heater1,600 W
Infrared heater5,000 W
Total powerMaximum 8,400 W
Temperature controlOmega K-type thermocouple closed-loop control
Listed temperature accuracyUp to ±1°C
Component handlingAutomatic feeding and receiving
Pressure controlBuilt-in pressure detection
Sensor quantity5
Vacuum supplyBuilt-in vacuum pump
Power supplyAC two-phase 220 V or 380 V, 50/60 Hz
Machine dimensions1,160 × 1,080 × 1,100 mm
Machine weightApproximately 160 kg

DEZ-R880A vs DEZ-R820

Selection FactorDEZ-R880ADEZ-R820
Main positioningAutomatic high-precision reworkSemi-automatic optical rework
Maximum PCB size710 × 490 mm415 × 370 mm
Component range0.5 × 0.5–120 × 120 mm2 × 2–80 × 80 mm
Total heating power8,400 W5,300 W
IR preheater5,000 W2,700 W
Listed temperature accuracyUp to ±1°C±3°C
Placement systemServo-controlledControlled Z-axis placement
Listed mounting accuracy±0.01 mmNot specified on current product page
Component rotation360° electricOperator-adjusted configuration
Motion controlSeven-axis electric controlPrimarily semi-automatic
Optical system1080P with electric X/Y movementCCD optical alignment
Component handlingAutomatic feeding and receivingAutomatic placement and removal
Best suited toLarge boards, large packages and repeated reworkStandard boards, mixed repair and lower-volume work

We are Proud to Partner with These Brands

We have worked with

DEZ-SMT-Partner-BAE-SYSTEMS DEZ-SMT-Partner-Dextra DEZ-SMT-Partner-eolane DEZ-SMT-Partner-Foxconn DEZ-SMT-Partner-IMI DEZ-SMT-Partner-JABIL DEZ-SMT-Partner-LACROIX DEZ-SMT-Partner-Laudren-Electronique DEZ-SMT-Partner-LEAB DEZ-SMT-Partner-MULTILASEr DEZ-SMT-Partner-RENISHAW DEZ-SMT-Partner-SANMINA DEZ-SMT-Partner-UNIVERSAL DEZ-SMT-Partner-Visteon

Features of the BGA Rework Station R880A

Rework PCB Assemblies up to 710 × 490 mm
Rework PCB Assemblies up to 710 × 490 mm
Large PCB assemblies create several challenges for conventional rework stations.

The board may not fit the fixture, the repair location may fall outside the heater’s movement range, or the PCB may need to be manually repositioned several times. The DEZ-R880A supports PCB sizes from 6 × 6 mm to 710 × 490 mm.
Automatic Control of X, Y, and Z Axis Motors for Rapid Alignment.
1080P Optical Alignment
BGA, CSP, QFN and POP connections are hidden beneath the package after placement. The DEZ-R880A uses a 1080P CCD optical system to display the underside of the component and the PCB pad pattern in one alignment image.

Electric X/Y movement allows the optical system to inspect the alignment area without requiring the operator to move the PCB manually.
Optical Alignment System Integrating High Precision CCD
Servo Placement with ±0.01 mm Accuracy
After optical alignment, the servo-controlled placement head moves the component into position. The system provides listed mounting accuracy of ±0.01 mm and supports 360° electric component rotation.

A built-in pressure-detection system monitors contact during placement and helps protect fine PCB pads and delicate components.

X-Ray Inspection Before and After Rework

The BGA rework station repairs the component, but it cannot directly see every solder joint underneath the package after installation.

The recommended quality workflow is:

DEZ-X7600 PCBA X-Ray Inspection → DEZ-R880A Automatic Rework → Post-Rework X-Ray Verification

This creates a controlled inspection, repair and verification loop for high-value PCB assemblies.

X-Ray Inspection Before and After Rework

Suitable Manufacturing Environments

Automotive-Electronics-SMT-1
Automotive Electronics
Automotive control, infotainment, sensor and power-electronics boards may contain large BGA and QFN devices. Recorded temperature profiles and controlled placement support repeatable component replacement.
Medical Device Manufacturing
Medical Electronics
The equipment supports repeatable component replacement and controlled process documentation for medical-electronics manufacturing.
Telecommunications SMT 1
Telecommunications
Large networking, communication and server PCBAs often use processors, FPGAs and high-density BGA packages. The 710 × 490 mm PCB capacity and high-power preheating system are particularly relevant to these assemblies.
Industrial Control SMT
Industrial Control Electronics
Large multilayer boards, heavy copper and substantial thermal mass require strong bottom preheating and controlled heating profiles.
LED & Power Electronics
LED Manufacturing
The optical and servo systems can position compatible small LED and Micro-SMD components while controlling placement pressure.
EMS & Contract Manufacturing
EMS and Contract Manufacturing
EMS factories process different PCB sizes, packages and customer requirements. The R880A supports flexible product changeover while providing more automatic movement and repeatability than a conventional semi-automatic rework station.

FAQs by Automatic BGA Rework Station R880A

What makes the DEZ-R880A automatic?

It uses electric seven-axis movement, automatic component handling, servo placement, electric rotation and programmed desoldering and soldering processes.

The machine supports PCB assemblies up to 710 × 490 mm.

The listed range is 0.5 × 0.5 mm to 120 × 120 mm.

It supports compatible BGA, CSP, POP, QFN, QFP, LED and Micro-SMD components.

The listed servo placement accuracy is ±0.01 mm.

The 1080P optical system displays the component terminals and PCB pads together before placement.

Yes. The servo-controlled placement head supports 360° electric rotation.

The machine provides a working range up to 710 × 490 mm, movable heating zones and electric positioning across the repair area.

The 5,000 W infrared preheater warms a larger PCB area before local reflow, reducing the thermal difference around the repair position.

The listed configuration includes a built-in vacuum pump.

No. Pad cleaning and preparation remain separate steps between component removal and replacement.

Reballing requires separate stencils, tooling and processing. The R880A performs controlled removal, alignment, placement and soldering.

A separate PCBA X-ray inspection system is recommended for verifying BGA, QFN and other hidden solder joints.

Yes. Customers can provide PCB assemblies, components and defect information for sample rework testing.

Send Your SMT Equipment Requirements

Contact DEZ for PCBA cleaning machine, selective soldering machine, stencil cleaning machines, X-ray inspection, BGA rework, reflow ovens and SMT handling equipment.

Send your workpiece dimensions, production problem and required throughput to receive a free application review, equipment recommendation and project quotation. Free sample testing is available for qualified projects.

An equipment specialist will contact you within one hour during business hours.

Get a Free Recommendation and Request Sample Testing
Email: [email protected]
Phone: +86 138 2338 9052

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