{"id":4173,"date":"2026-08-18T22:26:50","date_gmt":"2026-08-19T06:26:50","guid":{"rendered":"https:\/\/dez-smt.com\/?p=4173"},"modified":"2026-08-26T11:46:37","modified_gmt":"2026-08-26T19:46:37","slug":"how-to-choose-a-pcba-cleaning-process-after-soldering","status":"publish","type":"post","link":"https:\/\/dez-smt.com\/tr\/how-to-choose-a-pcba-cleaning-process-after-soldering\/","title":{"rendered":"Lehimleme Sonras\u0131 PCBA Temizleme S\u00fcrecini Nas\u0131l Se\u00e7melisiniz"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">The correct PCBA cleaning process depends on what must be removed, where the contamination is located and how the finished assembly will be used.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Visible flux marks, ionic contamination and loose solder balls require different cleaning methods. Production volume, component clearance, material compatibility and factory utilities must also be considered.<\/p>\n\n\n\n<div class=\"wp-block-rank-math-toc-block\" id=\"rank-math-toc\"><h2>Table of Contents<\/h2><nav><ul><li><a href=\"#identify-the-contamination\">Identify the Contamination<\/a><ul><li><a href=\"#visible-flux-residue\">Visible Flux Residue<\/a><\/li><li><a href=\"#ionic-contamination\">Ionic Contamination<\/a><\/li><li><a href=\"#loose-solder-balls\">Loose Solder Balls<\/a><\/li><li><a href=\"#cleaning-agent-residue\">Cleaning-Agent Residue<\/a><\/li><\/ul><\/li><li><a href=\"#define-the-required-cleaning-result\">Define the Required Cleaning Result<\/a><\/li><li><a href=\"#confirm-whether-cleaning-is-required\">Confirm Whether Cleaning Is Required<\/a><\/li><li><a href=\"#single-sided-brush-cleaning\">Single-Sided Brush Cleaning<\/a><\/li><li><a href=\"#offline-batch-water-based-cleaning\">Offline Batch Water-Based Cleaning<\/a><\/li><li><a href=\"#inline-water-based-cleaning\">Inline Water-Based Cleaning<\/a><\/li><li><a href=\"#solvent-cleaning\">Solvent Cleaning<\/a><\/li><li><a href=\"#dry-ice-cleaning\">Dry Ice Cleaning<\/a><\/li><li><a href=\"#manual-cleaning\">Manual Cleaning<\/a><\/li><li><a href=\"#check-component-and-material-compatibility\">Check Component and Material Compatibility<\/a><\/li><li><a href=\"#consider-contamination-accessibility\">Consider Contamination Accessibility<\/a><\/li><li><a href=\"#match-the-process-to-production-volume\">Match the Process to Production Volume<\/a><\/li><li><a href=\"#check-factory-utilities\">Check Factory Utilities<\/a><\/li><li><a href=\"#pcba-cleaning-process-selection\">PCBA Cleaning Process Selection<\/a><ul><li><a href=\"#choose-brush-cleaning-when\">Choose Brush Cleaning When<\/a><\/li><li><a href=\"#choose-offline-batch-cleaning-when\">Choose Offline Batch Cleaning When<\/a><\/li><li><a href=\"#choose-inline-water-based-cleaning-when\">Choose Inline Water-Based Cleaning When<\/a><\/li><li><a href=\"#choose-solvent-cleaning-when\">Choose Solvent Cleaning When<\/a><\/li><li><a href=\"#choose-dry-ice-cleaning-when\">Choose Dry Ice Cleaning When<\/a><\/li><\/ul><\/li><li><a href=\"#request-pcba-cleaning-testing\">Request PCBA Cleaning Testing<\/a><\/li><\/ul><\/nav><\/div>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"identify-the-contamination\" class=\"wp-block-heading\">Identify the Contamination<\/h2>\n\n\n\n<h3 id=\"visible-flux-residue\" class=\"wp-block-heading\">Visible Flux Residue<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Flux marks can remain around solder joints after reflow, wave or selective soldering.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Visible residue may affect appearance, inspection, electrical testing or conformal coating. It does not automatically indicate the amount of ionic contamination present.<\/p>\n\n\n\n<h3 id=\"ionic-contamination\" class=\"wp-block-heading\">Ionic Contamination<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Ionic contamination can remain from flux, handling, processing chemicals and other production sources.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">It may contribute to leakage current, reduced insulation resistance or electrochemical migration under moisture and electrical bias.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ionic contamination must be evaluated using a defined test method. It cannot be confirmed by visual inspection alone.<\/p>\n\n\n\n<div class=\"wp-block-greenshift-blocks-image gspb_image gspb_image-id-gsbp-cce6461\" id=\"gspb_image-id-gsbp-cce6461\"><img decoding=\"async\" src=\"https:\/\/dez-smt.com\/wp-content\/uploads\/2026\/08\/PCBA-Flux-Residue-and-lonic-Contamination-Cleaning.webp\" data-src=\"\" alt=\"PCBA Flux Residue and lonic Contamination Cleaning\" loading=\"lazy\" width=\"1200\" height=\"675\"\/><\/div>\n\n\n\n<h3 id=\"loose-solder-balls\" class=\"wp-block-heading\">Loose Solder Balls<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Loose solder balls can remain on the solder side after wave or selective soldering.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">They should be removed before final assembly because they may move across the board and create an electrical short.<\/p>\n\n\n\n<h3 id=\"cleaning-agent-residue\" class=\"wp-block-heading\">Cleaning-Agent Residue<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">An incomplete cleaning process can leave dissolved flux, cleaning agent or contaminated rinse water on the assembly.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The process must remove both the original contamination and the cleaning chemistry used to dissolve it.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"define-the-required-cleaning-result\" class=\"wp-block-heading\">Define the Required Cleaning Result<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">A PCBA may require cleaning for appearance, electrical testing, conformal coating or a specified cleanliness limit.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">If only visible marks on one accessible solder side must be removed, complete aqueous washing may be unnecessary.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">If the assembly requires controlled removal of ionic contamination, washing, effective rinsing and complete drying are normally more important than surface brushing alone.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"confirm-whether-cleaning-is-required\" class=\"wp-block-heading\">Confirm Whether Cleaning Is Required<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">No-clean flux residue may remain when the soldering process has been qualified and the finished assembly meets the customer\u2019s appearance, electrical and reliability requirements.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Cleaning may still be required before conformal coating, for high-impedance circuits, in humid operating environments or when customer specifications define a cleanliness limit.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The decision should be based on the finished PCBA requirement rather than the flux label alone.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"single-sided-brush-cleaning\" class=\"wp-block-heading\">Single-Sided Brush Cleaning<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Brush cleaning treats one accessible solder side using compatible cleaning agent and mechanical brushing.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">It is suitable for removing visible flux marks and loose solder balls after wave or selective soldering.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The <strong>DEZ-C758<\/strong> and <strong>DEZ-C760<\/strong> provide continuous single-sided PCBA brush cleaning.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Brush cleaning is not intended for complete washing beneath components or controlled ionic-contamination removal across the entire assembly.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"offline-batch-water-based-cleaning\" class=\"wp-block-heading\">Offline Batch Water-Based Cleaning<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Batch cleaning loads multiple PCBAs into a basket inside a sealed chamber.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The<a href=\"https:\/\/dez-smt.com\/product\/offline-pcba-batch-cleaner-dez-c743\/\"> <strong>DEZ-C743 Offline PCBA Batch Cleaner<\/strong><\/a> completes water-based washing, DI-water rinsing and hot-air drying in one chamber.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">It suits high-mix production, frequent model changes and factories that do not require the cleaning machine to connect directly to a conveyor line.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Confirm the basket capacity, component height, PCB spacing and material compatibility before processing different assemblies together.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"inline-water-based-cleaning\" class=\"wp-block-heading\">Inline Water-Based Cleaning<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Inline cleaning continuously transfers PCBAs through separate washing, DI-water rinsing and drying sections.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The <strong>DEZ-C1360 <a href=\"https:\/\/dez-smt.com\/product\/inline-pcba-cleaning-machine\/\">Inline Water-Based PCBA Cleaning Machines<\/a><\/strong> are used when cleaning must support continuous production.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This method requires suitable cleaning chemistry, DI water, drainage, exhaust and sufficient drying capacity.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The required machine length and process sections depend on the board, contamination and production cycle.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"solvent-cleaning\" class=\"wp-block-heading\">Solvent Cleaning<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Solvent cleaning may be suitable when the approved solvent dissolves the flux residue and is compatible with the PCB, components, labels and coatings.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The process must consider solvent filtration, recovery, ventilation, flammability and operator safety.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Solvent cleaning should be tested on the actual assembly. A solvent that removes one flux may be ineffective or damaging on another PCBA.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"dry-ice-cleaning\" class=\"wp-block-heading\">Dry Ice Cleaning<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/dez-smt.com\/dry-ice-cleaning-machines\/\">Dry ice cleaning<\/a> directs solid carbon-dioxide particles towards accessible contaminated surfaces.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">It does not require water, cleaning agent or a separate moisture-drying process. It may be used for compatible flux, resin and production deposits on PCBAs, fixtures and industrial parts.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Dry ice cleaning is a surface process. It may not remove dissolved ionic contamination beneath low-clearance components.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The PCBA materials, coatings, sensitive components, contamination and cleaning pressure must be tested before use.<\/p>\n\n\n\n<div class=\"wp-block-greenshift-blocks-image gspb_image gspb_image-id-gsbp-7e7b90f\" id=\"gspb_image-id-gsbp-7e7b90f\"><img decoding=\"async\" src=\"https:\/\/dez-smt.com\/wp-content\/uploads\/2026\/08\/Dry-Ice-Cleaning-Handheld-Cleaning-Gun.webp\" data-src=\"\" alt=\"Dry Ice Cleaning Handheld Cleaning Gun\" loading=\"lazy\" width=\"1200\" height=\"675\"\/><\/div>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"manual-cleaning\" class=\"wp-block-heading\">Manual Cleaning<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Manual cleaning may be sufficient for local rework residue or a small number of assemblies.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Results depend on the operator, cleaning tool, chemistry and access to the contaminated area. Manual wiping can also move dissolved residue to another part of the PCB.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">It is difficult to maintain consistent results when production volume increases.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"check-component-and-material-compatibility\" class=\"wp-block-heading\">Check Component and Material Compatibility<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Cleaning chemistry and process energy can affect plastics, labels, adhesives, markings, connectors, switches, microphones and other sensitive components.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Review the component supplier\u2019s restrictions before testing. Also confirm whether liquid can enter unsealed parts or remain trapped beneath low-clearance packages.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A process that cleans the flux successfully is still unsuitable if it damages the assembly.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"consider-contamination-accessibility\" class=\"wp-block-heading\">Consider Contamination Accessibility<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Surface contamination is easier to remove than residue trapped beneath BGA, QFN, connectors or low-standoff components.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Complete cleaning requires the cleaning liquid to reach the contamination, dissolve it, carry it out and rinse the area.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Spray pressure, flow direction, cleaning time, temperature and component clearance all affect access.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"match-the-process-to-production-volume\" class=\"wp-block-heading\">Match the Process to Production Volume<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Use manual or offline processing for low-volume production, samples or local rework.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Use batch cleaning for multiple product types that can be loaded and processed together.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Use inline cleaning when assemblies must move continuously from soldering or inspection into washing, rinsing and drying.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Required throughput should be calculated from the complete cleaning cycle rather than the conveyor speed alone.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"check-factory-utilities\" class=\"wp-block-heading\">Check Factory Utilities<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Water-based cleaning may require cleaning chemistry, <a href=\"https:\/\/dez-smt.com\/pcba-cleaning-machines\/deionized-water-system\/\">DI water<\/a>, compressed air, drainage and exhaust.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Solvent systems require compatible chemistry, filtration and appropriate ventilation and safety controls.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Dry ice cleaning requires compressed air, exhaust and a stable supply of suitable dry ice.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Confirm the electrical supply, installation area and waste-handling requirements before selecting the process.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"pcba-cleaning-process-selection\" class=\"wp-block-heading\">PCBA Cleaning Process Selection<\/h2>\n\n\n\n<h3 id=\"choose-brush-cleaning-when\" class=\"wp-block-heading\">Choose Brush Cleaning When<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Only one accessible solder side contains visible flux marks or loose solder balls.<\/p>\n\n\n\n<h3 id=\"choose-offline-batch-cleaning-when\" class=\"wp-block-heading\">Choose Offline Batch Cleaning When<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Different PCBAs require washing, DI-water rinsing and drying in separate production batches.<\/p>\n\n\n\n<h3 id=\"choose-inline-water-based-cleaning-when\" class=\"wp-block-heading\">Choose Inline Water-Based Cleaning When<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">PCBAs must pass continuously through washing, rinsing and drying during production.<\/p>\n\n\n\n<h3 id=\"choose-solvent-cleaning-when\" class=\"wp-block-heading\">Choose Solvent Cleaning When<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">An approved solvent is required for the flux and assembly, with suitable filtration, ventilation and safety controls.<\/p>\n\n\n\n<h3 id=\"choose-dry-ice-cleaning-when\" class=\"wp-block-heading\">Choose Dry Ice Cleaning When<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Accessible surface deposits must be removed without introducing water or liquid cleaning agent.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 id=\"request-pcba-cleaning-testing\" class=\"wp-block-heading\">Request PCBA Cleaning Testing<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Send your PCBA samples, flux information and required cleaning result. DEZ can compare the relevant process and recommend brush, batch or inline cleaning equipment.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Free sample cleaning is available for qualified projects.<\/p>\n\n\n<style id=\"wpforms-css-vars-95-block-cc46fe93-d8a5-4fea-b3a2-1dca4475a899\">\n\t\t\t\t#wpforms-95.wpforms-block-cc46fe93-d8a5-4fea-b3a2-1dca4475a899 {\n\t\t\t\t--wpforms-field-size-input-height: 43px;\n--wpforms-field-size-input-spacing: 15px;\n--wpforms-field-size-font-size: 16px;\n--wpforms-field-size-line-height: 19px;\n--wpforms-field-size-padding-h: 14px;\n--wpforms-field-size-checkbox-size: 16px;\n--wpforms-field-size-sublabel-spacing: 5px;\n--wpforms-field-size-icon-size: 1;\n--wpforms-label-size-font-size: 16px;\n--wpforms-label-size-line-height: 19px;\n--wpforms-label-size-sublabel-font-size: 14px;\n--wpforms-label-size-sublabel-line-height: 17px;\n--wpforms-button-size-font-size: 17px;\n--wpforms-button-size-height: 41px;\n--wpforms-button-size-padding-h: 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