{"id":5182,"date":"2026-09-07T08:20:28","date_gmt":"2026-09-07T16:20:28","guid":{"rendered":"https:\/\/dez-smt.com\/?post_type=product&p=5182"},"modified":"2026-09-07T08:50:42","modified_gmt":"2026-09-07T16:50:42","slug":"10-zone-nitrogen-reflow-oven","status":"publish","type":"product","link":"https:\/\/dez-smt.com\/nl\/product\/10-zone-nitrogen-reflow-oven\/","title":{"rendered":"10-Zone Stikstof Reflow Oven voor SMT Productie \u2013 DEZ-1000PC-N"},"content":{"rendered":"
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Waarom stikstof reflow solderen gebruiken?<\/h2>\n\n\n\n

Voor veel PCB-assemblages is standaard luchtreflow voldoende. Het probleem doet zich voor wanneer oxidatie het soldeermiddel be\u00efnvloedt of de aanvaardbare procesvenster verkleint.<\/p>\n\n\n\n

De DEZ-1000PC-N maakt gebruik van een volledig gesloten oven met stikstofstroomregeling en realtime zuurstoftoezicht. Stikstof komt de machine binnen bij \u22650,5 MPa druk en \u226599,999% zuiverheid. De zuurstofconcentratie kan ongeveer 150 PPM bereiken, terwijl optionele gesloten-lusregeling een aanpassing van 50\u2013200 PPM ondersteunt.<\/p>\n\n\n\n

Grote componenten, BGA's, koperzware gebieden en kleine passieve componenten absorberen niet allemaal even snel warmte. De DEZ-1000PC-N gebruikt aparte boven- en ondercirculatielussen voor warme lucht. Alle verwarmingszones worden onafhankelijk geregeld en kunnen afzonderlijk worden geactiveerd, waardoor het thermische profiel kan worden aangepast aan de PCB-structuur en de componentdistributie.<\/p>\n\n\n\n

Verschillende PCB-assemblages vereisen normaal gesproken verschillende transportsnelheden, temperatuurinstellingen en thermische profielen. Het regelsysteem kan procesinstellingen, productiegegevens en gemeten temperatuurprofielgegevens voor verschillende PCB-modellen opslaan. Alarmgebeurtenissen en bedrijfsgegevens worden ook opgeslagen voor productieanalyse en probleemoplossing.<\/p>\n\n\n\n

Vraag een offerte aan<\/span><\/span><\/span><\/a><\/div>\n<\/div>\n\n\n\n
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\"10-Zone<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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1000PC-N Stikstof Reflow Oven Kenmerken<\/h2>\n\n\n\n
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Geregelde Stikstofatmosfeer<\/h2>\n\n\n\n
Gesloten-lus stikstofregeling en online zuurstoftoezicht bieden een gecontroleerde omgeving met lage zuurstof voor veeleisende SMT-reflowprocessen.<\/div>\n<\/div>\n <\/div><\/div>\n<\/div><\/div><\/div>\n\n\n\n
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Stabiele Thermische Controle<\/h2>\n\n\n\n
De temperatuurregeling heeft een nauwkeurigheid van \u00b11\u00b0C, met fluctuaties van zonder belasting tot volledige belasting binnen \u00b12\u00b0C.<\/div>\n<\/div>\n <\/div><\/div>\n<\/div><\/div><\/div>\n\n\n\n
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Hoge Snelheid Inline Productie<\/h2>\n\n\n\n
De normale transportsnelheid voor productie bereikt 1500 mm\/min voor continue SMT-assemblagelijnen.<\/div>\n<\/div>\n <\/div><\/div>\n<\/div><\/div><\/div>\n\n\n\n
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Fluxherstel & Gedwongen Koeling<\/h2>\n\n\n\n
Meerdere punten voor fluxverzameling verminderen onderhoudsvereisten, terwijl de twee-traps gedwongen luchkoeling de uitgangstemperatuur van de PCBA regelt.<\/div>\n<\/div>\n <\/div><\/div>\n<\/div><\/div><\/div>\n<\/div><\/div>
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<\/div><\/div><\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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\"Reflow<\/div>\n<\/div>\n\n\n\n
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Werking van de Stikstof Reflow Oven<\/h2>\n\n\n\n
Soldeerpasta Afdrukken \u2192 Componentplaatsing \u2192 Voorverhit \u2192 Inweken \u2192 Reflow \u2192 Gedwongen Koeling \u2192 Inspectie<\/div>\n\n\n\n
Tijdens de productie beweegt de transportband de PCBA door het geprogrammeerde verwarmingsprofiel terwijl de afgesloten oven de vereiste stikstofatmosfeer handhaaft.<\/div>\n\n\n\n
Na de piekreflow passeert de PCB twee geforceerde luchtkoelzones voordat deze de machine verlaat voor AOI, handmatige inspectie of verdere afhandeling.<\/div>\n\n\n\n
Het standaard transportsysteem combineert kettingaandrijving, gaasband en geleiderails, met standaard transport van links naar rechts en rechts naar links beschikbaar afhankelijk van de lijnconfiguratie.<\/div>\n\n\n\n
\nVraag een offerte aan<\/a>\n\n\n\nBekijk meer Reflow Oven<\/a>\n<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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1000PC-N Stikstof Reflow Oven Technische Specificaties<\/h3>\n\n\n\n
Specificatie<\/th>DEZ-1000PC-N<\/th><\/tr><\/thead>
Model<\/td>DEZ-1000PC-N<\/td><\/tr>
Apparaattype<\/td>Stikstof Reflow Oven<\/td><\/tr>
Verwarmingszones<\/td>10 boven + 10 onder<\/td><\/tr>
Verwarmingsmethode<\/td>Geperste hete-lucht circulatie<\/td><\/tr>
Verwarmingszone Lengte<\/td>3860 mm<\/td><\/tr>
Koelzones<\/td>2 geforceerde luchtzones<\/td><\/tr>
Standaard Koellengte<\/td>600 mm<\/td><\/tr>
Optionele Koelingsconfiguratie<\/td>Dubbelzijdige koeling, tot 1100 mm<\/td><\/tr>
PCB Grootte<\/td>50\u2013400 mm<\/td><\/tr>
Geleiderail Breedte Bereik<\/td>50\u2013380 mm<\/td><\/tr>
Gaasband Breedte<\/td>500 mm<\/td><\/tr>
Maximale componenthoogte<\/td>25 mm<\/td><\/tr>
Conveyor Snelheid<\/td>0\u20131800 mm\/min<\/td><\/tr>
Normale Productiesnelheid<\/td>Tot ca. 1500 mm\/min<\/td><\/tr>
Transport Snelheid Afwijking<\/td>\u00b12%<\/td><\/tr>
Conveyorhoogte<\/td>900 \u00b120 mm<\/td><\/tr>
Transport Richting<\/td>L\u2192R; R\u2192L optioneel<\/td><\/tr>
Transport Modus<\/td>Ketting + gaasband + geleiderails<\/td><\/tr>
Temperatuur Instelling Bereik<\/td>Omgeving tot 320\u00b0C<\/td><\/tr>
Verwarmingszone Aanpassingsbereik<\/td>0\u2013300\u00b0C<\/td><\/tr>
Temperatuurregeling<\/td>PID + SSR<\/td><\/tr>
Temperatuur Nauwkeurigheid<\/td>\u00b11\u00b0C ingesteld-tot-werkelijke; gedetailleerde statische specificatie \u00b11\u20132\u00b0C<\/td><\/tr>
Geen-lading tot Volledige-lading Schommeling<\/td>\u00b12\u00b0C<\/td><\/tr>
Temperatuur Stapel Capaciteit<\/td>3\u00b0C\/s<\/td><\/tr>
Opwarmtijd<\/td>Ongeveer 20 min<\/td><\/tr>
Temperatuur Profilering<\/td>3-kanaals online profieltest<\/td><\/tr>
Toepasselijke Soldeer<\/td>Loos \/ loodhoudend<\/td><\/tr>
Ondersteunde Pakketten<\/td>CSP, BGA, \u03bcBGA, 0201<\/td><\/tr>
Stikstof Werkdruk<\/td>\u22650.5 MPa<\/td><\/tr>
Stikstofzuiverheid<\/td>\u226599.999%<\/td><\/tr>
Vermelde Zuurstof Concentratie<\/td>Tot ca. 150 PPM<\/td><\/tr>
Optionele Zuurstof Controle<\/td>50\u2013200 PPM<\/td><\/tr>
Voedingsbron<\/td>3-fase, 380 V, 50 Hz<\/td><\/tr>
Opstart Vermogen<\/td>62 kW<\/td><\/tr>
Bedrijfsvermogen<\/td>Ongeveer 11 kW<\/td><\/tr>
Machine-afmetingen<\/td>5800 \u00d7 1300 \u00d7 1550 mm<\/td><\/tr>
Netto gewicht<\/td>Ongeveer 2300 kg<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div>\n <\/div><\/section>\n\n\n\n
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We zijn trots om met deze merken samen te werken<\/h2>\n\n\n\n

We hebben samengewerkt met<\/p>\n\n\n\n

\n\"DEZ-SMT-Partner-BAE-SYSTEMS\"\n\n\n\n\"DEZ-SMT-Partner-Dextra\"\n\n\n\n\"DEZ-SMT-Partner-eolane\"\n\n\n\n\"DEZ-SMT-Partner-Foxconn\"\n\n\n\n\"DEZ-SMT-Partner-IMI\"\n\n\n\n\"DEZ-SMT-Partner-JABIL\"\n\n\n\n\"DEZ-SMT-Partner-LACROIX\"\n\n\n\n\"DEZ-SMT-Partner-Laudren-Electronique\"\n\n\n\n\"DEZ-SMT-Partner-LEAB\"\n\n\n\n\"DEZ-SMT-Partner-MULTILASEr\"\n\n\n\n\"DEZ-SMT-Partner-RENISHAW\"\n\n\n\n\"DEZ-SMT-Partner-SANMINA\"\n\n\n\n\"DEZ-SMT-Partner-UNIVERSAL\"\n\n\n\n\"DEZ-SMT-Partner-Visteon\"\n<\/div>
\n\"DEZ-SMT-Partner-BAE-SYSTEMS\"\n\n\n\n\"DEZ-SMT-Partner-Dextra\"\n\n\n\n\"DEZ-SMT-Partner-eolane\"\n\n\n\n\"DEZ-SMT-Partner-Foxconn\"\n\n\n\n\"DEZ-SMT-Partner-IMI\"\n\n\n\n\"DEZ-SMT-Partner-JABIL\"\n\n\n\n\"DEZ-SMT-Partner-LACROIX\"\n\n\n\n\"DEZ-SMT-Partner-Laudren-Electronique\"\n\n\n\n\"DEZ-SMT-Partner-LEAB\"\n\n\n\n\"DEZ-SMT-Partner-MULTILASEr\"\n\n\n\n\"DEZ-SMT-Partner-RENISHAW\"\n\n\n\n\"DEZ-SMT-Partner-SANMINA\"\n\n\n\n\"DEZ-SMT-Partner-UNIVERSAL\"\n\n\n\n\"DEZ-SMT-Partner-Visteon\"\n<\/div><\/div>\n<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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Verwarming, Transportband en Machine Ontwerp<\/h2>\n\n\n\n
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1. Onafhankelijke Verwarming voor Profiel Aanpassing<\/div>\n\n\n\n
Het 3860 mm verwarmingsgedeelte beschikt over 10 onafhankelijk geregelde bovenzones en 10 onafhankelijk geregelde onderzones. Elke zone kan in- of uitgeschakeld worden, waardoor ingenieurs het verwarmingsprofiel kunnen verfijnen volgens verschillende PCB-eisen.<\/div>\n<\/div>\n\n\n\n
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2. Effici\u00ebnte Verwarming en Opwarmen<\/div>\n\n\n\n
Verwarming begint vanuit het midden en breidt zich geleidelijk uit naar beide uiteinden. Dit ontwerp helpt de warmteafgifte tijdens het opwarmen te verminderen en verkort de tijd die nodig is om thermisch evenwicht te bereiken. De machine bereikt de bedrijfstemperatuur in ongeveer 20 minuten.<\/div>\n<\/div>\n\n\n\n
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3. Gescheiden Warme-Lucht Circulatie<\/div>\n\n\n\n
De warme-luchtcirculatie is onafhankelijk gescheiden tussen de bovenste en onderste zijden van de PCB. Dit verbetert de thermische compensatie wanneer de PCB-dikte, componentgrootte of thermische massa varieert tussen verschillende assemblages.<\/div>\n<\/div>\n\n\n\n
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4. Stabiele Transportbandbesturing<\/div>\n\n\n\n
De snelheid van de transportband wordt geregeld door een op een computer gebaseerd gesloten regelsysteem, met een gespecificeerde snelheidsafwijking van binnen \u00b12%<\/strong>. Automatische kettinglubricatie en een driepunts synchroon breedte-aanpassingsmechanisme helpen bij het handhaven van een stabiele transsport van de PCB door het verwarmde gedeelte.<\/div>\n<\/div>\n\n\n\n
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5. Precisie Rail en Hoge-Temperatuur Transport<\/div>\n\n\n\n
De nauwkeurigheid van de geleiderailaanpassing is gespecificeerd op beter dan 0,2 mm<\/strong>, terwijl thermische compensatiestructuren helpen de paralleliteit van de rail te behouden naarmate de temperatuur van de oven verandert. Een 500 mm Grade 316 roestvrijstalen gaasband<\/strong> biedt betrouwbare, hoge-temperatuur continue transport.<\/div>\n<\/div>\n\n\n\n
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6. Flexibele Breedte Aanpassing en Betrouwbare Werking<\/div>\n\n\n\n
Handmatige breedte-aanpassing is standaard, met gemotoriseerde breedte-aanpassing als optie beschikbaar. Samen helpen deze ontwerpelementen veelvoorkomende productieproblemen aan te pakken, zoals PCB-vastzittingen, raildeformatie en onbetrouwbaar transport door een lang verwarmd proces.<\/div>\n<\/div>\n<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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1000PC-N Stikstof Reflow Oven Machine Ontwerp<\/h2>\n\n\n\n
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\"Nitrogen<\/div>\n\n\n\n

Besturing, Koeling en Productie Bescherming<\/h3>\n\n\n\n
De machine gebruikt een industrieel PC met een Siemens PLC. Het besturingssysteem monitort de status van de machine, registreert dagelijkse werklogs en slaat productie-informatie op voor verschillende PCB-recepten.

Twee gedwongen-lucht koelzones verwijderen warmte na de soldeerreflow. Het standaard koelingsgedeelte is 600 mm<\/strong>, terwijl de bron ook een optioneel dubbelzijdig ontwerp specificeert met een koel lengte tot 1100 mm<\/strong>.

Het systeem monitort voorwaarden zoals stroomafwijkingen, fouten in de transportband snelheid, motorfouten, reislimieten van de geleiderail, overtemperatuur, ondertemperatuur en open thermokoppels.<\/div>\n<\/div>\n\n\n\n
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\"Reflow-<\/div>\n\n\n\n

Toegang tot Constructie en Onderhoud<\/h3>\n\n\n\n
De machine maakt gebruik van een industri\u00eble rechthoekige stalen frame met een 2 mm stalen buitenbehuizing<\/strong>. Voor- en achtersecties gebruiken afgesloten verwijderbare deuren om toegang voor onderhoud te bieden.

Het bovenste ovenlichaam opent met een elektrische schroefmechanisme met mechanische ondersteuningsbescherming, waardoor toegang tot de verwarmingskamer mogelijk is zonder het volledige bovenste gedeelte handmatig te tillen.

De binnenoven maakt gebruik van een roestvrijstalen kamer met meerlaagse thermische isolatie. De machine omvat ook verstelbare niveautechnieken en wielen voor installatie, positionering en horizontale afstemming.

Het ontwerp voor meervoudig punt fluxherstel is bedoeld om de hoeveelheid procesafval die in de oven achterblijft te verminderen en de reinigingsfrequentie te verlagen.<\/div>\n<\/div>\n<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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Hoofdelectrische en Mechanische Componenten<\/h3>\n\n\n\n
Component<\/th>Merk<\/th>Oorsprong<\/th><\/tr><\/thead>
Solid-State Relais<\/td>Carlo Gavazzi<\/td>Zwitserland<\/td><\/tr>
Thermische Overbelastingsrelais<\/td>Schneider Electric<\/td>Frankrijk<\/td><\/tr>
Thermisch Relais Socket<\/td>Schneider Electric<\/td>Frankrijk<\/td><\/tr>
UPS<\/td>Santak<\/td>VS<\/td><\/tr>
AC Contacteur<\/td>Chint<\/td>China<\/td><\/tr>
PLC<\/td>Siemens<\/td>Duitsland<\/td><\/tr>
Temperatuurregelmodule<\/td>Siemens<\/td>Duitsland<\/td><\/tr>
Verwarmingsdraad<\/td>Hotset<\/td>Duitsland<\/td><\/tr>
Variabele Frequente Aandrijving<\/td>Delta Electronics<\/td>Taiwan<\/td><\/tr>
Timer Relais<\/td>OMRON<\/td>Japan<\/td><\/tr>
Fasevolgorde Bescherming<\/td>Schneider Electric<\/td>Frankrijk<\/td><\/tr>
Magnetische Klep<\/td>SMC<\/td>Japan<\/td><\/tr>
Transportmotor<\/td>Panasonic<\/td>Japan<\/td><\/tr>
Hogetemperatuur Motor<\/td>Sanyue<\/td>Taiwan<\/td><\/tr>
Industri\u00eble PC<\/td>Grote Muur<\/td>China<\/td><\/tr>
Transport Versnellingsbak<\/td>Panasonic<\/td>Japan<\/td><\/tr>
Gaasband<\/td>Tsubakimoto<\/td>Japan<\/td><\/tr>
Transportketting<\/td>KMC<\/td>Taiwan<\/td><\/tr>
Roterende encoder<\/td>OMRON<\/td>Japan<\/td><\/tr>
Foto-elektrische Sensor<\/td>OMRON<\/td>Japan<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div>\n <\/div><\/section>\n\n\n\n
<\/div><\/div>\n\n\n\n
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Veelgestelde Vragen over de 10-Zone Stikstof Reflow Oven<\/h2>\n\n\n\n
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Welke PCB-grootte kan de DEZ-1000PC-N verwerken?<\/div><\/span><\/span><\/span><\/div>
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De opgegeven PCB-grootte is 50\u2013400 mm, terwijl het aanpassingsbereik van de kettinggeleiderail 50\u2013380 mm is. Borden nabij de maximale opgegeven grootte moeten worden bevestigd aan de geselecteerde transportconfiguratie.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Wat is de maximale transportsnelheid?<\/div><\/span><\/span><\/span><\/div>
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Het instellingsbereik van de transportband is 0\u20131800 mm\/min. De productkenmerken geven aan dat de normale productiekettingsnelheid ongeveer 1500 mm\/min kan bereiken.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Welke stikstofvoorziening is vereist?<\/div><\/span><\/span><\/span><\/div>
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Aankomende stikstof vereist een werkdruk van minimaal 0,5 MPa en een zuiverheid van 99,999%. Voor meer details verwijzen we naar onze stikstofgenerator<\/a>.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Welke zuurstofconcentratie kan de oven handhaven?<\/div><\/span><\/span><\/span><\/div>
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De specificatie stelt dat de zuurstofconcentratie ongeveer 150 PPM kan bereiken. Optionele gesloten-lussysteem biedt een instelbare range van 50-200 PPM.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Hoe wordt het reflow-profiel gecontroleerd?<\/div><\/span><\/span><\/span><\/div>
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De machine omvat een 3-kanaals online profileringsysteem. Het registreert temperatuur- en hellingssnelheidsgegevens en maakt het mogelijk om gemeten profielen en procesinstellingen op te slaan voor analyse.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Wat gebeurt er als de fabriek stroom verliest tijdens de productie?<\/div><\/span><\/span><\/span><\/div>
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Het ingebouwde UPS- en vertraagde uitschakelsysteem stelt PCB's in staat om tijdens een onverwachte stroomstoring uit de verwarmde oven te blijven bewegen, waardoor het risico vermindert dat boards in een hoge-temperatuurzone blijven.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Ondersteunt de machine automatische SMT-lijnen?<\/div><\/span><\/span><\/span><\/div>
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Ja. De machine gebruikt ketting-, gaasband- en geleiderailsysteem met een standaard werkhoogte van 900 \u00b120 mm en is ontworpen voor inline aansluiting met automatische SMT-apparatuur.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Kunnen verschillende PCB-producten verschillende recepten gebruiken?<\/div><\/span><\/span><\/span><\/div>
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Ja. Het controlesysteem registreert procesparameters en productgegevens voor verschillende PCB-modellen, en de ingebouwde profiel functie slaat gemeten thermische profielinformatie op voor latere analyse.<\/p>\n<\/div><\/div><\/div>\n<\/div>\n<\/div>\n <\/div><\/div>","protected":false},"excerpt":{"rendered":"

De DEZ-1000PC-N is een stikstof reflowoven voor continue SMT-productie, met 10 boven- en 10 onder onafhankelijk geregelde warmelucht verwarmingszones, twee geforceerde luchtkoelzones en een afgesloten stikstofatmosfeer.<\/p>\n

Het verwerkt 50\u2013400 mm PCB's<\/strong> bij transportsnelheden tot 1800 mm\/min<\/strong> en ondersteunt loodvrije en loodhoudende solderen, inclusief CSP, BGA, \u03bcBGA, 0201 en enkel- of dubbelzijdige PCB-assemblages.<\/p>\n

De DEZ-1000PC-N kan worden gebruikt in de automotive elektronica, medische apparaten, lucht- en ruimtevaart en defensie-elektronica, telecommunicatieapparatuur, industri\u00eble regelsystemen, consumentenelektronica, LED en vermogenelektronica, en EMS & contractproductie wanneer het PCB-assemblageproces gecontroleerde stikstofreflow, herhaalbare thermische profilering of strakker oxidatiebeheer vereist.<\/p>\n

Voor EMS en high-mix productie in het bijzonder, helpt receptopslag, productiegegevens en profieltesten bij het beheren van verschillende PCB-assemblages met verschillende soldeereisen.<\/p>","protected":false},"featured_media":5187,"template":"","meta":{"_acf_changed":true,"_gspb_post_css":":root{--swiper-theme-color:#007aff}.swiper,swiper-container{margin-left:auto;margin-right:auto;position:relative;overflow:hidden;list-style:none;padding:0;z-index:1;display:block}.swiper-vertical>.swiper-wrapper{flex-direction:column}.swiper-wrapper{position:relative;width:100%;height:100%;z-index:1;display:flex;transition-property:transform;box-sizing:content-box}.swiper-android .swiper-slide,.swiper-wrapper{transform:translate3d(0,0,0)}.swiper-horizontal{touch-action:pan-y}.swiper-vertical{touch-action:pan-x}.swiper 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