{"id":5182,"date":"2026-09-07T08:20:28","date_gmt":"2026-09-07T16:20:28","guid":{"rendered":"https:\/\/dez-smt.com\/?post_type=product&p=5182"},"modified":"2026-09-07T08:50:42","modified_gmt":"2026-09-07T16:50:42","slug":"10-zone-nitrogen-reflow-oven","status":"publish","type":"product","link":"https:\/\/dez-smt.com\/it\/product\/10-zone-nitrogen-reflow-oven\/","title":{"rendered":"Forno di rifusione ad azoto a 10 zone per la produzione SMT \u2013 DEZ-1000PC-N"},"content":{"rendered":"
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Perch\u00e9 utilizzare la saldatura a rifusione con azoto?<\/h2>\n\n\n\n

Per molti assemblaggi di PCB, il riflusso ad aria standard \u00e8 sufficiente. Il problema si presenta quando l'ossidazione inizia a influenzare l'adesione della saldatura o riduce la finestra di processo accettabile.<\/p>\n\n\n\n

Il DEZ-1000PC-N utilizza un forno completamente chiuso con controllo del flusso di azoto e monitoraggio dell'ossigeno in tempo reale. L'azoto entra nella macchina a una pressione di \u22650,5 MPa e con purezza \u226599,999%. La concentrazione di ossigeno pu\u00f2 raggiungere circa 150 PPM, mentre il controllo a ciclo chiuso opzionale supporta la regolazione da 50 a 200 PPM.<\/p>\n\n\n\n

Componenti di grandi dimensioni, BGA, aree ricche di rame e piccoli componenti passivi non assorbono calore alla stessa velocit\u00e0. Il DEZ-1000PC-N utilizza anelli separati di circolazione di aria calda superiore e inferiore. Tutte le zone di riscaldamento sono controllate indipendentemente e possono essere attivate singolarmente, consentendo di regolare il profilo termico in base alla struttura del PCB e alla distribuzione dei componenti.<\/p>\n\n\n\n

Diverse assemblaggi di PCB richiedono normalmente velocit\u00e0 del nastro trasportatore, impostazioni di temperatura e profili termici differenti. Il sistema di controllo pu\u00f2 salvare le impostazioni di processo, i registri di produzione e i dati misurati del profilo di temperatura per diversi modelli di PCB. Gli eventi di allerta e i registri operativi sono anche memorizzati per la revisione della produzione e la risoluzione dei problemi.<\/p>\n\n\n\n

Richiedi un Preventivo<\/span><\/span><\/span><\/a><\/div>\n<\/div>\n\n\n\n
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\"10-Zone<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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Caratteristiche del forno per riflusso ad azoto 1000PC-N<\/h2>\n\n\n\n
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Atmosfera controllata di azoto<\/h2>\n\n\n\n
Il controllo dell'azoto a ciclo chiuso e il monitoraggio online dell'ossigeno forniscono un ambiente a bassa ossigeno controllato per processi di riflusso SMT esigenti.<\/div>\n<\/div>\n <\/div><\/div>\n<\/div><\/div><\/div>\n\n\n\n
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Controllo termico stabile<\/h2>\n\n\n\n
L'accuratezza del controllo della temperatura raggiunge \u00b11\u00b0C, con fluttuazioni da senza carico a pieno carico entro \u00b12\u00b0C.<\/div>\n<\/div>\n <\/div><\/div>\n<\/div><\/div><\/div>\n\n\n\n
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Produzione ad alta velocit\u00e0 in linea<\/h2>\n\n\n\n
La velocit\u00e0 normale del nastro trasportatore di produzione raggiunge 1500 mm\/min per linee di assemblaggio SMT continue.<\/div>\n<\/div>\n <\/div><\/div>\n<\/div><\/div><\/div>\n\n\n\n
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Recupero del flusso & raffreddamento forzato<\/h2>\n\n\n\n
La raccolta del flusso a pi\u00f9 punti riduce i requisiti di manutenzione, mentre il raffreddamento ad aria forzata in due fasi controlla la temperatura di uscita del PCBA.<\/div>\n<\/div>\n <\/div><\/div>\n<\/div><\/div><\/div>\n<\/div><\/div>
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<\/div><\/div><\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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\"Forno<\/div>\n<\/div>\n\n\n\n
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Processo di lavoro del forno per riflusso ad azoto<\/h2>\n\n\n\n
Stampa della pasta saldante \u2192 Posizionamento dei componenti \u2192 Pre-riscaldamento \u2192 Immersione \u2192 Riflusso \u2192 Raffreddamento forzato \u2192 Ispezione<\/div>\n\n\n\n
Durante la produzione, il nastro trasportatore muove il PCBA attraverso il profilo di riscaldamento programmato mentre il forno sigillato mantiene l'atmosfera di azoto richiesta.<\/div>\n\n\n\n
Dopo il picco di riflusso, il PCB passa attraverso due zone di raffreddamento ad aria forzata prima di lasciare la macchina per AOI, ispezione manuale o gestione a valle.<\/div>\n\n\n\n
Il sistema di trasporto standard combina trasmissione a catena, nastro a maglie e guide, con trasporto standard da sinistra a destra e da destra a sinistra disponibile in base alla configurazione della linea.<\/div>\n\n\n\n
\nRichiedi un Preventivo<\/a>\n\n\n\nGuarda di pi\u00f9 Forno a Riflusso<\/a>\n<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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Specifiche Tecniche Forno a Riflusso Nitrogeno 1000PC-N<\/h3>\n\n\n\n
Specifiche<\/th>DEZ-1000PC-N<\/th><\/tr><\/thead>
Modello<\/td>DEZ-1000PC-N<\/td><\/tr>
Tipo di attrezzatura<\/td>Forno a Riflusso di Azoto<\/td><\/tr>
Zone di Riscaldamento<\/td>10 superiori + 10 inferiori<\/td><\/tr>
Metodo di Riscaldamento<\/td>Circolazione d'aria calda pressurizzata<\/td><\/tr>
Lunghezza della Zona di Riscaldamento<\/td>3860 mm<\/td><\/tr>
Zone di Raffreddamento<\/td>2 zone di aria forzata<\/td><\/tr>
Lunghezza di Raffreddamento Standard<\/td>600 mm<\/td><\/tr>
Configurazione di Raffreddamento Opzionale<\/td>Raffreddamento bilaterale, fino a 1100 mm<\/td><\/tr>
Dimensione PCB<\/td>50\u2013400 mm<\/td><\/tr>
Intervallo di Larghezza del Rotaia Guida<\/td>50\u2013380 mm<\/td><\/tr>
Larghezza della Cinghia a Maglia<\/td>500 mm<\/td><\/tr>
Altezza massima del componente<\/td>25 mm<\/td><\/tr>
Velocit\u00e0 del nastro trasportatore<\/td>0\u20131800 mm\/min<\/td><\/tr>
Velocit\u00e0 di Produzione Normale<\/td>Fino a circa 1500 mm\/min<\/td><\/tr>
Deviazione della Velocit\u00e0 del Ritiro<\/td>\u00b12%<\/td><\/tr>
Altezza del nastro trasportatore<\/td>900 \u00b120 mm<\/td><\/tr>
Direzione di Trasporto<\/td>L\u2192R; R\u2192L opzionale<\/td><\/tr>
Modalit\u00e0 di Trasporto<\/td>Catena + nastro in rete + rotaie guida<\/td><\/tr>
Intervallo di Impostazione della Temperatura<\/td>Ambiente a 320\u00b0C<\/td><\/tr>
Intervallo di Regolazione della Zona di Riscaldamento<\/td>0\u2013300\u00b0C<\/td><\/tr>
Controllo della temperatura<\/td>PID + SSR<\/td><\/tr>
Precisione della temperatura<\/td>\u00b11\u00b0C punto di impostazione a effettivo; specifica statica dettagliata \u00b11\u20132\u00b0C<\/td><\/tr>
Fluttuazione da Senza Carico a Carico Completo<\/td>\u00b12\u00b0C<\/td><\/tr>
Capacit\u00e0 di Ramp di Temperatura<\/td>3\u00b0C\/s<\/td><\/tr>
Tempo di Riscaldamento<\/td>Circa 20 min<\/td><\/tr>
Profilazione della Temperatura<\/td>Test di profilo online a 3 canali<\/td><\/tr>
Saldature Applicabili<\/td>Privo di piombo \/ a base di piombo<\/td><\/tr>
Pacchetti Supportati<\/td>CSP, BGA, \u03bcBGA, 0201<\/td><\/tr>
Pressione di Lavoro dell'Azoto<\/td>\u22650.5 MPa<\/td><\/tr>
Purezza dell'azoto<\/td>\u226599.999%<\/td><\/tr>
Concentrazione di Ossigeno Dichiarata<\/td>Fino a circa 150 PPM<\/td><\/tr>
Controllo dell'Ossigeno Opzionale<\/td>50\u2013200 PPM<\/td><\/tr>
Alimentatore<\/td>3-fasi, 380 V, 50 Hz<\/td><\/tr>
Potenza di Avviamento<\/td>62 kW<\/td><\/tr>
Potenza operativa<\/td>Circa 11 kW<\/td><\/tr>
Dimensioni della macchina<\/td>5800 \u00d7 1300 \u00d7 1550 mm<\/td><\/tr>
Peso netto<\/td>Circa 2300 kg<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div>\n <\/div><\/section>\n\n\n\n
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Siamo fieri di collaborare con questi marchi<\/h2>\n\n\n\n

Abbiamo lavorato con<\/p>\n\n\n\n

\n\"DEZ-SMT-Partner-BAE-SYSTEMS\"\n\n\n\n\"DEZ-SMT-Partner-Dextra\"\n\n\n\n\"DEZ-SMT-Partner-eolane\"\n\n\n\n\"DEZ-SMT-Partner-Foxconn\"\n\n\n\n\"DEZ-SMT-Partner-IMI\"\n\n\n\n\"DEZ-SMT-Partner-JABIL\"\n\n\n\n\"DEZ-SMT-Partner-LACROIX\"\n\n\n\n\"DEZ-SMT-Partner-Laudren-Electronique\"\n\n\n\n\"DEZ-SMT-Partner-LEAB\"\n\n\n\n\"DEZ-SMT-Partner-MULTILASEr\"\n\n\n\n\"DEZ-SMT-Partner-RENISHAW\"\n\n\n\n\"DEZ-SMT-Partner-SANMINA\"\n\n\n\n\"DEZ-SMT-Partner-UNIVERSAL\"\n\n\n\n\"DEZ-SMT-Partner-Visteon\"\n<\/div>
\n\"DEZ-SMT-Partner-BAE-SYSTEMS\"\n\n\n\n\"DEZ-SMT-Partner-Dextra\"\n\n\n\n\"DEZ-SMT-Partner-eolane\"\n\n\n\n\"DEZ-SMT-Partner-Foxconn\"\n\n\n\n\"DEZ-SMT-Partner-IMI\"\n\n\n\n\"DEZ-SMT-Partner-JABIL\"\n\n\n\n\"DEZ-SMT-Partner-LACROIX\"\n\n\n\n\"DEZ-SMT-Partner-Laudren-Electronique\"\n\n\n\n\"DEZ-SMT-Partner-LEAB\"\n\n\n\n\"DEZ-SMT-Partner-MULTILASEr\"\n\n\n\n\"DEZ-SMT-Partner-RENISHAW\"\n\n\n\n\"DEZ-SMT-Partner-SANMINA\"\n\n\n\n\"DEZ-SMT-Partner-UNIVERSAL\"\n\n\n\n\"DEZ-SMT-Partner-Visteon\"\n<\/div><\/div>\n<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
<\/div>
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Riscaldamento, Progettazione del Ritiro e della Macchina<\/h2>\n\n\n\n
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1. Riscaldamento Indipendente per Regolazione del Profilo<\/div>\n\n\n\n
La sezione di riscaldamento di 3860 mm dispone di 10 zone superiori controllate in modo indipendente e 10 zone inferiori controllate in modo indipendente. Ogni zona pu\u00f2 essere accesa o spenta, consentendo agli ingegneri di perfezionare il profilo di riscaldamento in base ai diversi requisiti del PCB.<\/div>\n<\/div>\n\n\n\n
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2. Riscaldamento Efficiente e Accensione<\/div>\n\n\n\n
Il riscaldamento inizia dalla sezione centrale ed si estende gradualmente verso entrambe le estremit\u00e0. Questo design aiuta a ridurre la perdita di calore durante il riscaldamento e accorcia il tempo necessario per raggiungere l'equilibrio termico. La macchina raggiunge la temperatura operativa in circa 20 minuti.<\/div>\n<\/div>\n\n\n\n
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3. Circolazione dell'aria calda separata<\/div>\n\n\n\n
La circolazione dell'aria calda \u00e8 indipendentemente separata tra i lati superiore e inferiore del PCB. Ci\u00f2 migliora la compensazione termica quando lo spessore del PCB, le dimensioni dei componenti, o la massa termica variano tra le diverse assemblaggi.<\/div>\n<\/div>\n\n\n\n
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4. Controllo del nastro trasportatore stabile<\/div>\n\n\n\n
La velocit\u00e0 del nastro trasportatore \u00e8 controllata da un sistema di loop chiuso basato su computer, con una deviazione di velocit\u00e0 specificata entro \u00b12%<\/strong>. La lubrificazione automatica della catena e un meccanismo di regolazione della larghezza sincronizzato a tre punti aiutano a mantenere un trasporto stabile del PCB attraverso la sezione riscaldata.<\/div>\n<\/div>\n\n\n\n
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5. Guide di precisione e trasporto ad alta temperatura<\/div>\n\n\n\n
L'accuratezza di regolazione della guida \u00e8 specificata come migliore di 0,2 mm<\/strong>, mentre le strutture di compensazione termica aiutano a mantenere il parallelismo della guida mentre cambia la temperatura del forno. Una nastro in rete di acciaio inox 316 da 500 mm<\/strong> fornisce un trasporto continuo e affidabile ad alta temperatura.<\/div>\n<\/div>\n\n\n\n
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6. Regolazione della larghezza flessibile e funzionamento affidabile<\/div>\n\n\n\n
La regolazione manuale della larghezza \u00e8 standard, con regolazione motorizzata della larghezza disponibile come opzione. Insieme, queste caratteristiche di design aiutano a risolvere i problemi di produzione comuni come l\u2019intasamento del PCB, la deformazione della guida e il trasporto instabile attraverso un lungo processo riscaldato.<\/div>\n<\/div>\n<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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Design della macchina forno a rifusione azoto 1000PC-N<\/h2>\n\n\n\n
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\"Nitrogen<\/div>\n\n\n\n

Controllo, Raffreddamento e Protezione della Produzione<\/h3>\n\n\n\n
La macchina utilizza un PC industriale con un PLC Siemens. Il sistema di controllo monitora lo stato della macchina, registra i registri operativi quotidiani e memorizza le informazioni di produzione per diverse ricette PCB.

Due zone di raffreddamento ad aria forzata rimuovono il calore dopo la rifusione del saldante. La sezione di raffreddamento standard \u00e8 600 mm<\/strong>, mentre la fonte specifica anche una configurazione opzionale a doppio lato con lunghezza di raffreddamento fino a 1100 mm<\/strong>.

Il sistema monitora le condizioni inclusi anomalie di alimentazione, guasti alla velocit\u00e0 del nastro, guasti del motore, limiti di movimento della guida, sovratemperatura, sottotemperatura e circuiti aperti di termocoppia.<\/div>\n<\/div>\n\n\n\n
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\"Produzione<\/div>\n\n\n\n

Accesso alla Costruzione e Manutenzione<\/h3>\n\n\n\n
La macchina utilizza un telaio industriale in acciaio rettangolare con un involucro esterno in acciaio di 2 mm<\/strong>. Le sezioni frontale e posteriore utilizzano porte rimovibili chiuse per fornire accesso alla manutenzione.

Il corpo del forno superiore si apre tramite un meccanismo a vite elettrico con protezione di supporto meccanico, consentendo l'accesso alla camera di riscaldamento senza sollevare manualmente l'intera sezione superiore.

Il forno interno utilizza una camera in acciaio inossidabile con isolamento termico multistrato. La macchina include anche piedi di livellamento regolabili e ruote per l'installazione, il posizionamento e la regolazione orizzontale.

Il design di recupero del flusso a pi\u00f9 punti \u00e8 progettato per ridurre la quantit\u00e0 di residuo di processo che rimane all'interno del forno e ridurre la frequenza della pulizia.<\/div>\n<\/div>\n<\/div>\n<\/div>\n <\/div><\/div>\n\n\n\n
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Componenti Elettrici e Meccanici Principali<\/h3>\n\n\n\n
Componente<\/th>Marca<\/th>Origine<\/th><\/tr><\/thead>
Rel\u00e8 a Stato Solido<\/td>Carlo Gavazzi<\/td>Svizzera<\/td><\/tr>
Rel\u00e8 Termico di Sovraccarico<\/td>Schneider Electric<\/td>Francia<\/td><\/tr>
Presa per Rel\u00e8 Termico<\/td>Schneider Electric<\/td>Francia<\/td><\/tr>
UPS<\/td>Santak<\/td>USA<\/td><\/tr>
Contattore AC<\/td>Chint<\/td>Cina<\/td><\/tr>
PLC<\/td>Siemens<\/td>Germania<\/td><\/tr>
Modulo di Controllo della Temperatura<\/td>Siemens<\/td>Germania<\/td><\/tr>
Filo Riscaldante<\/td>Hotset<\/td>Germania<\/td><\/tr>
Inverter a Frequenza Variabile<\/td>Delta Electronics<\/td>Taiwan<\/td><\/tr>
Rel\u00e8 Timer<\/td>OMRON<\/td>Giappone<\/td><\/tr>
Protettore di Sequenza di Fase<\/td>Schneider Electric<\/td>Francia<\/td><\/tr>
Valvola Elettromagnetica<\/td>SMC<\/td>Giappone<\/td><\/tr>
Motore di Trasporto<\/td>Panasonic<\/td>Giappone<\/td><\/tr>
Motore ad Alta Temperatura<\/td>Sanyue<\/td>Taiwan<\/td><\/tr>
PC industriale<\/td>Great Wall<\/td>Cina<\/td><\/tr>
Riduttore del Gear di Trasporto<\/td>Panasonic<\/td>Giappone<\/td><\/tr>
Nastro Rete<\/td>Tsubakimoto<\/td>Giappone<\/td><\/tr>
Catena del Nastro Trasportatore<\/td>KMC<\/td>Taiwan<\/td><\/tr>
Encoder Rotativo<\/td>OMRON<\/td>Giappone<\/td><\/tr>
Sensore Fotoelettrico<\/td>OMRON<\/td>Giappone<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div>\n <\/div><\/section>\n\n\n\n
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FAQ del Forno a Riflusso Nitrogeno a 10 Zone<\/h2>\n\n\n\n
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Qual \u00e8 la dimensione massima del PCB che pu\u00f2 elaborare il DEZ-1000PC-N?<\/div><\/span><\/span><\/span><\/div>
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La dimensione massima del PCB dichiarata \u00e8 50\u2013400 mm, mentre l'intervallo di regolazione della guida del nastro \u00e8 50\u2013380 mm. Le schede vicine alla dimensione massima dichiarata devono essere confermate in base alla configurazione di trasporto selezionata.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Qual \u00e8 la velocit\u00e0 massima del nastro trasportatore?<\/div><\/span><\/span><\/span><\/div>
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L'intervallo di impostazione del nastro trasportatore \u00e8 0\u20131800 mm\/min. Le caratteristiche del prodotto indicano che la velocit\u00e0 normale della catena di produzione pu\u00f2 raggiungere circa 1500 mm\/min.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Quale approvvigionamento di azoto \u00e8 richiesto?<\/div><\/span><\/span><\/span><\/div>
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L'azoto in ingresso richiede almeno 0,5 MPa di pressione di lavoro e una purezza del 99,999%. Per ulteriori dettagli, si prega di fare riferimento al nostro generatore di azoto<\/a>.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Quale concentrazione di ossigeno pu\u00f2 mantenere il forno?<\/div><\/span><\/span><\/span><\/div>
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La specifica indica che la concentrazione di ossigeno pu\u00f2 raggiungere circa 150 PPM. Il controllo a ciclo chiuso opzionale offre un intervallo regolabile di 50\u2013200 PPM.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Come viene controllato il profilo di rifusione?<\/div><\/span><\/span><\/span><\/div>
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La macchina include un sistema di profilazione online a 3 canali. Registra i dati di temperatura e velocit\u00e0 di aumento e consente di salvare i profili misurati e le impostazioni di processo per l'analisi.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Cosa succede se la fabbrica perde energia durante la produzione?<\/div><\/span><\/span><\/span><\/div>
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Il UPS integrato e il sistema di spegnimento ritardato consentono ai PCB di continuare a muoversi fuori dal forno riscaldato durante un'improvvisa interruzione di corrente, riducendo il rischio che le schede rimangano all'interno di una zona ad alta temperatura.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

La macchina supporta linee SMT automatiche?<\/div><\/span><\/span><\/span><\/div>
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S\u00ec. La macchina utilizza trasporto a catena, nastro a maglie e guide con un\u2019altezza di lavoro standard di 900 \u00b120 mm ed \u00e8 progettata per il collegamento in linea con attrezzature SMT automatiche.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

Prodotti PCB diversi possono utilizzare ricette diverse?<\/div><\/span><\/span><\/span><\/div>
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S\u00ec. Il sistema di controllo registra parametri di processo e dati di produzione per diversi modelli di PCB, e la funzione di profilo integrata memorizza informazioni sul profilo termico misurato per analisi successive.<\/p>\n<\/div><\/div><\/div>\n<\/div>\n<\/div>\n <\/div><\/div>","protected":false},"excerpt":{"rendered":"

Il DEZ-1000PC-N \u00e8 un forno di rifusione ad azoto per produzione SMT continua, utilizzando 10 zone di riscaldamento ad aria calda controllate indipendentemente nella parte superiore e 10 nella parte inferiore, due zone di raffreddamento ad aria forzata e un'atmosfera sigillata di azoto.<\/p>\n

Elabora PCB da 50 a 400 mm<\/strong> a velocit\u00e0 della nastro fino a 1800 mm\/min<\/strong> e supporta saldature senza piombo e a base di piombo, inclusi CSP, BGA, \u03bcBGA, 0201 e assemblaggi PCB singoli o doppi lati.<\/p>\n

Il DEZ-1000PC-N pu\u00f2 essere utilizzato nell'elettronica automobilistica, nella produzione di dispositivi medici, nell'aerospaziale e nell'elettronica per la difesa, nelle attrezzature per telecomunicazioni, nei sistemi di controllo industriale, nell'elettronica di consumo, nell'LED e nella potenza elettronica, e nell'EMS & produzione in contratto quando il processo di assemblaggio dei PCB richiede rifusione controllata dell'azoto, profilazione termica ripetibile o un controllo dell'ossidazione pi\u00f9 rigoroso.<\/p>\n

Per EMS e produzione a elevata variet\u00e0 in particolare, la memorizzazione delle ricette, i registri di produzione e il test del profilo aiutano a gestire diversi assemblaggi PCB con diversi requisiti di saldatura.<\/p>","protected":false},"featured_media":5187,"template":"","meta":{"_acf_changed":true,"_gspb_post_css":":root{--swiper-theme-color:#007aff}.swiper,swiper-container{margin-left:auto;margin-right:auto;position:relative;overflow:hidden;list-style:none;padding:0;z-index:1;display:block}.swiper-vertical>.swiper-wrapper{flex-direction:column}.swiper-wrapper{position:relative;width:100%;height:100%;z-index:1;display:flex;transition-property:transform;box-sizing:content-box}.swiper-android .swiper-slide,.swiper-wrapper{transform:translate3d(0,0,0)}.swiper-horizontal{touch-action:pan-y}.swiper-vertical{touch-action:pan-x}.swiper 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